How to Build Halloween Silhouettes For a Spooky Yard

witch grim reaper halloween How to Build Halloween Silhouettes For a Spooky Yard

Halloween kicks off the holiday season and instead of buying off-the-shelf decorations why don’t you make your own spooky creations. These silhouettes can be used each year and make for a great a great Halloween scare.

A Witch and Grim Reaper were the perfect scary characters for us to build but a black cat or headless horseman would also work great. Use your imagination and choose a silhouette character you think would scare you and the neighborhood kids the most.

To build the Grim Reaper and Wicked Witch you need a few tools and materials that are available at any home center.

This project only takes a few hours and kids of any age can help you with it except for operating the jigsaw which we only recommend to skilled teenagers and adults who observe proper safety. A hand saw can be replaced by the jigsaw but it will take a bit longer to cut out the shapes.

As with any do-it-yourself project the safety gear is as important as the tools. 3M asked if we wanted to try out some of their new 3M TEKK protection products and we jumped at the chance.

In addition to the plywood and stakes that we picked up at Lowe’s we also grabbed the 3M valved respirator and corded ear plugs.

Tools
Jigsaw
Screwdriver or screw gun
Tracer
3M TEKK valved respirator
3M TEKK corded ear plugs
Sharpie pen

Materials
1 sheets plywood (1/4″) or cabinet backing (each character needs 4’x4′)
6 self-tapping wood screws
2 stakes
Patterns
Paint

tracer jigsaw How to Build Halloween Silhouettes For a Spooky Yard
Step 1 – Find Your Patterns
You can search the web for silhouettes, as there are plenty available. We found a witch and grim reaper, which we’ve included here. Print both at 5 inches across.
Download the Witch and Grim Reaper patterns we used.

reaper shadow How to Build Halloween Silhouettes For a Spooky Yard

tracing reaper How to Build Halloween Silhouettes For a Spooky Yard
Step 2 – Trace Your Characters
Tracers can be picked up at any hobby or craft stores and make creating larger scale projects much easier. We setup ours in our garage and placed the plywood against the door and traced the shadow using a Sharpie pen.

jigsaw cutting How to Build Halloween Silhouettes For a Spooky Yard
Step 3 – Cut out the Characters
Using eye protection, ear plugs, respirator and gloves we cut along the outline using our jigsaw. Make sure you have adequate room to turn your wood and be careful not to cut into your table or fingers by always keeping your hands even or behind your cuts and always cut away from you. Tip – cut out the larger pieces first then go back and cut the smaller details.

3m tekk respirator How to Build Halloween Silhouettes For a Spooky Yard

3m tekk earplugs How to Build Halloween Silhouettes For a Spooky Yard

A side note about the safety gear. The respirator protects from breathing in sawdust and dirt particles but the valve still allows you to breathe easier and keeps your face cooler. What we like about the ear plugs is that they are attached by a cord to keep from losing them and they have a convenient case and eye protection is always a must with flying particles and if you don’t want splinters the gloves are also necessary. You can find more info on this protective gear at 3M DIY.

screws How to Build Halloween Silhouettes For a Spooky Yard

align stakes How to Build Halloween Silhouettes For a Spooky Yard

attach stakes How to Build Halloween Silhouettes For a Spooky Yard
Step 4 – Attach the Stakes
If you will be leaning these characters on the floor or against a wall then skip this step but if you’d like to secure these into the ground then attach the stakes to the plywood using wood screws. Make sure your screws aren’t so long that they will go through the back of the stake, which could cut your hand.

witch reaper before How to Build Halloween Silhouettes For a Spooky Yard

witch cutout How to Build Halloween Silhouettes For a Spooky Yard
Step 5 – Paint
We used Rust-Oleum all purpose spray paint which is great for easy application and is good in all weather. If you’ve got other colors available then go for it! You may want to primer first if you are going with a lighter color so the grains in the plywood don’t show through.

witch grim reaper halloween How to Build Halloween Silhouettes For a Spooky Yard
Step 6 – Dry and Setup
Let the paint dry overnight then choose the best location in your yard to create the most scares and setup your characters.
We wanted to save the scariest photo for last!

scary How to Build Halloween Silhouettes For a Spooky Yard

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timothy dahl profile How to Build Halloween Silhouettes For a Spooky Yard

Timothy Dahl

Founder/EIC at Charles & Hudson
Timothy’s background includes stints at This Old House, ELLE DECOR, Metropolitan Home and Woman’s Day. His work has been published on Wired Design, Bob Vila, DIY Network, The Family Handyman and Popular Mechanics and he has been featured on the Martha Stewart radio show and as a speaker at the ALT Design Summit, K/BIS and the National Hardware Show.
  • HallettGC

    Good article! :) This should be helpful for people trying to do DIY work. Saves time and money.

  • http://vinylumeinc.com/ danielle bailey

    You don’t need to replace your whole roof if you have a small leak in your roof or gutter. You can repair the damaged area yourself without spending too much. When the damage is too severe, though, it would be best to opt for more extensive measures.